Hot Electric Toothbrsuh Replaceable Head Automatic Tufting & Trimming Intergrated Machine

• Customization: Available
• After-sales Service: Remote and on-Site Guidance
• Certification: CE, Patent Certificate
• Model NO.: MMJ8A
• Warranty: 1 Year
• Condition: New
• Filament Length: 24-35mm
• Speed: 1000-1200PCS/Hour
• Automation Grade: Automatic
• Packaging Details: Plastic Film Wrap on Rhe Surface Layer & Standar W
• Core Components: PLC Engine Bearing Gear Box, Motor,Pressure Vessel
• Place of Origin: Guangdong,China
• Driving Motor: FUJI
• Supply Ability: 20 Units Per Month
• Filament Color Support: 2-3colors
• Machinery Test Report: Provided
• Tufting Speed: 750-1000 Holes/Min
• Hole Diameter: 1.0-5.0mm
• Filament Diameter: 0.08-0.4mm
• Scan: Infrared
• Transport Package: Plastic Film Wrap on Rhe Surface Layer & Standar W
• Specification: 200*250*200cm
• Trademark: Chuangyan
• Origin: Guangdong China
• HS Code: 8479899990
• Production Capacity: 20 Unit/Units Per Month, 750-1000 Holes/Min

Product Description

Equipment   introduction
 

The whole model introduced German CNC technology independently developed intelligent CNC scanning hole coordinate touch screen LCD computer servo control system, using Germany IMA, AFG, DURBAL and Japan NSK, IKO and other imported bearings assembly, the introduction of German CNC technology independently developed intelligent CNC scanning hole coordinate touch screen LCD computer, 6 axis Japanese Fuji F6 servo motor.Universal fixture and automatic cylinder double pressure Filament feeder make the equipment strong stability, high repeatable positioning accuracy, easy operation, strong anti-interference ability .This machine can produce toothbrushes, makeup brush, industrial brushes and other brushes, and is suitable for conventional brush holes.

Features:
 

 1. System stability- adopts Japan's Fuji servo motor system which strong anti-interference ability and high precision.
2. Automatic programming - self-developed scanning function, automatically scanning the hole position, and the coordinate error is accurate to 0.02mm.
3. Universal fixture - suitable for 99% of toothbrush products in the market, no customization required.
4. Automatic design - a combination of automatic feeding machines, tufting machines, and trimming machines in one automation equipment.
5.Workbench guide rail - high-precision, wear-resistant, and strong load-bearing capacity.
6.Stable number of brush threads - widened and double pressed mechanical structure design ensures high stability of hair removal,no thinning or scattering.
7. Double blade structure - double trimming blade design for grinding process, suitable for designing and producing various product shapes.
8. Diamond grinding disc - the proportion of grinding and rounding is more than 90% higher than the national standard.

Basic parameters
 

Host size	197cmX245cmX157cm
Vacuum size	105cmX84cmX196cm
Net weight	1180KG+220KG
Voltage	380V
Power	7KW+3KW
Trimming speed	25 pieces/min
Cutter knife number	2 pieces
Number of trimming disc	5-8 pieces
Trimming disc speed	2800 rpm
Trimming rate	flat 95%↑, wave 90%↑
Filament visible length	4MM-30MM
Tufting speed	300-840 holes/min
Scan	Infrared
Tufting hole shape	round/square/special - shaped
Hole diameter	1.0-6.0MM
Tufting width	50MM
Tufting length	50MM
Filament length	24mm-35mm
Filament diameter	0.08mm-0.4mm
Sheet width	1.3mm-1.9mm
Sheet thickness	0.25mm-0.3mm
Sheet material	copper, aluminum, iron

 

Intelligent CNC control computer part

 

1. the introduction of German CNC technology to develop intelligent CNC scanning hole
coordinate technology.
2 .Using American imported CNC CPU chip,
P4 dual-core processor.
3. Automatic tracking and speed regulation, precise positioning and convenient operation.
4 .The system is stable and reliable, adapts to different environments, and has strong
anti-interference.

 

Automatic scanner

Features

1. Adopting high-tech infrared automatic scanning of toothbrush handle hole coordinates.
2. Efficient product replacement, easy to operate, fast, and easy to learn.
3. High precision of positioning coordinates: tolerance ± 0.02mm.

 

Part of high speed tufting

Adopt Germany imported materials, through
professional technology and high precision processing equipment manufacturing tufting head, hair tufting knife, tufting rod, high
hardness, good toughness, strong wear resistance, processing technology error ± 0.01mm, so that tufting stability, high
efficiency, strong tension, not loose filament

 

 

Part of filament box ( two colors / three colors )

Features

1. Widening design to ensure the stability of filament volume and increase productivity.

2. Double filament pressing design, pneumatic progressive filament pressing, to ensure high stability of filament picking, no thin filament, no filament spilling.
3. The special metal coating process of hair trough ensures the best product quality.

Rocker  arm

Rocker arm design, 50% faster than the conventional guide rail speed, fast adjustment
 

 

Timming device

Double trimming design in the grinding process,suitable for various shapes of designed products

 

Grinding diskes

Eighth-grade all-directional positive and negative dimensional swing type and imported diamond grinding disc, so that the ratio of grinding filament grinding round is more than 90% higher than the national standard.

 

Dust removal device, electrostatic removal device

Auto design for dust removal device,electrostatic removal device

 

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FAQ

1. Q: Are you a factory or trade company?
A: We are a factory.

2. Q: Where is your factory located in? How can I visit there?
A: Our factory is located in Shantou City, Guangdong Province, China, about 2 hours train from Shenzhen/HongKong. Warmly welcome to your visit!

3.Q: What is your terms of payment?
A: T/T 70% as deposit, and 30% before delivery. We'll show you the photos of the products and packages before you pay the balance.

4.Q: How can I get some samples?
A: We are honored to offer you samples.

5. Q: What is the advantage of your products?
A: High-tech, pretty competitive price and superior service !